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Robopac Genesis Futura HS

Automatic single carriage stretch wrapper that allows low investment costs and, consequently, high levels of competitiveness guaranteeing low consumption of electricity, high reliability and long service life.

  • Output Capacity up to 110 P/H
  • Cube Technology
  • Nip and Tuck Tail System
  • Installation & Training Services Provided
  • Finance Options Available
  • Service Care Contract Options

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Robopac

Overview

Single pre-stretch carriage machine with possible predisposition for future upgrades to add second pre-stretch carriage.

Furthermore, construction solutions were adopted to minimise transport costs and installation time with economic advantages for the end user.

Benefits

  • S-Pattern: Lower neckdown, maximum savings
  • Low TCO: Reduced total operative costs
  • Dynamic Parachute: Best in class solution for ring position locking, standard component for maximum operator safety
  • Modular Design: Prepared for quick upgrades setup
  • Quick and Flexible setup: Quick and easy replacement of most components
  • Wrapping Cycle Flexibility: Possibility to start and finish wrapping cycle at any position on the load

Specifications

Standard Technical Features

Pallet Dimensions mm 400×600 – 1220×1220
(min-max) inches 16×24 – 48×48
Maximum Pallet Height mm 2000
inches 80

Standard Reel Features

Film reel height mm 500
inches 20
Max reel diameter mm 250
inches 10
Optional film reel height mm 750
inches 30

Standard Electrical Features

Standard power supply voltage and frequency V-Hz 400-415 ± 5% – 50 ± 1%
Optional power supply and voltage and frequency V-Hz 380-480± 5% – 60 ± 1%

Standard Pneumatic Features

Compressed air pressure Bar 6 ± 1

Standard Equipments

Video

Options

Pre-stretch carriage with double independent DC motorisation on-board.
Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.

The standard carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a reactive system based on the CUBE TECHNOLOGYTM Level 1.

Pre-stretch carriage with double independent DC motorisation on-board.
Variable pre-stretching with 150%-400% range, which can be selected from the control panel and with control system through inverter.
It is possible to apply up to 12 containment force values on the pallet.

The standard carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.
EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

Device for pallet retaining system that apply a vertical force on the pallet during table rotation, to keep it more stable during wrapping operations.
Used with particularly unstable loads and the upper covering systems (Top Inside/Top Outside).

Automatic system integrated in the structure of the machine for covering the upper surface of the pallet.

Allows a waterproof or dustproof protection of the load.

Automatic system for covering the upper surface of the pallet against dust.

It’s an independent structure placed outside the machine, normally installed on the conveyor before wrapper position.

The top of the pallet is covered with the pallet in motion.

The device has electrical system integrated with the wrapping machine.

An electrical crane system (optional) is fixed on the top structure for easier reel replacement.

Optional system to reduce the width of the film to a “rope” and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product.

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a “rope” and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double “rope”. The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

– Monitor your performance
– Improve your efficiency
– Detect and inspect your line failures
– Remote assistance in private connection without need of company LAN

Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

– Avoid production lines downtime

– Visual control of the machine status

– Faster troubleshooting (optional add-on that helps operators to solve eventual problems)

Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to “locate” in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

Installation Available

Note: Finance is for machine and equipment not packaging and materials.

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