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Robopac Genesis Thunder HS/2

Ultra high speed rotating ring machine with two pre-stretch carriages. Genesis Thunder is a real concentrate of technology, able to obtain absolute level performances both in terms of speed and material saving, as well as load stabilization that prevents damages that can affect the quality of the final product and the resulting waste. Thus, constituting an indirect source of economic and environmental cost savings.

  • Output Capacity up to 200 P/H
  • Cube Technology
  • Nip and Tuck Tail System
  • Installation & Training Services Provided
  • Finance Options Available – Here
  • Service Care Contract Options

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Robopac

Overview

Genesis Thunder HS/2, born to set higher standards

· Hi-resistance monoblock aluminium ring
· Servo controlled direct-drive pre-stretch motors
· Hygienic & ergonomic design
· Noiseless operation with extremely reduced maintenance
· Engineered to reduce maintenance & interventions
· Automatic dynamic parachute
· Maximum flexibility with all the pallet sizes

4 columns version available as option

Benefits

  • S-Pattern: Lower neckdown, maximum savings
  • Low TCO: Reduced total operative costs
  • Direct-Drive Pre-Stretch Rollers: Servo controlled direct-drive motors for full control of pre-stretch and containment force
  • Hygienic Design: Smooth & neat design for cleaning operations
  • Dynamic Parachute: Double redundant and continuous locking mechanism for maximum operator safety
  • Modular Design: Prepared for quick upgrades setup
  • Quick and Flexible setup: Quick and easy replacement of most components
  • Wrapping Flexibility: Possibility to start and finish wrapping cycle at any position on the load

Specifications

Standard Technical Features

Pallet Dimensions mm 400×600 – 1270×1270
(min-max) inches 16×24 – 50×50
Maximum Pallet Height mm 2000
inches 80

Standard Reel Features

Film reel height mm 500
inches 20
Max reel diameter mm 250
inches 10
Optional film reel height mm 750
inches 30

Standard Electrical Features

Standard power supply voltage and frequency V-Hz 400-415 ± 5% – 50 ± 1%
Optional power supply and voltage and frequency V-Hz 380-480± 5% – 60 ± 1%

Standard Pneumatic Features

Compressed air pressure Bar 6 ± 1

Standard Equipments

Video

Options

Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.

Possibility to pre-stretch the film in fixed way apply up to 12 containment force values on the load.

The standard carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a REACTIVE system using a load cell.

Pre-stretch carriage with rollers controlled by two external direct-drive servo-motors.

Possibility to pre-stretch the film in variable way, in continuous and adjustable on HMI and apply up to 12 containment force values on the load.

The standard carriage is equipped with a 500/20″ mm film reel height; optional carriage can be equipped with a 750/30″ mm film reel height.

The adjustment of the containment force on the pallet is controlled by a PROACTIVE system based on the CUBE TECHNOLOGYTM Level 2.

EXACTLY the right amount of film EXACTLY in the correct position with EXACTLY the proper containment force.

Optional device for clamping, cutting and threading the film without sealer.

The last tail of the wrapping film is inserted into the second-last wrap.

Pallet retainer system during wrapping, mandatory with upper covering systems (Top Inside / Top Outside) or with particularly unstable loads.

Air blowers are installed on the pressure platen plate to keep the film sheet in position.

Automatic integrated in the structure system for covering the upper surface of the pallet and obtain protection against dust and water

Automatic system for covering the upper surface of the pallet against dust.

It’s an independent structure placed outside the machine, normally installed on the conveyor before wrapper position.

The top of the pallet is covered with the pallet in motion.

The device has electrical system integrated with the wrapping machine.

An electrical crane system (optional) is fixed on the top structure for easier reel replacement.

Optional system to reduce the width of the film to a “rope” and ensure a more effective stabilisation of the load.

Available in 3 versions:

ROPING FROM BOTTOM

Reduce the film bandwidth from the bottom, creating a small rope that is applied at the level of wood axis of the pallet, while the remain part of film not roped is applied on product.

ROPING FROM TOP

Reduce the film bandwidth from top to bottom, to create a complete rope that is normally applied at  the level of wood axis of the pallet.

The pallet is wrapped from the bottom up to its top with open band film. The film band is then narrowed from the top along its entire length to create a “rope” and applying the cord in a spiral down to the bottom. The final part of the cycle is carried out with open film.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

ROPING WITH DOUBLE MOVEMENT

The cycle consists in wrapping the pallet from the bottom up to its top with film in open band to then narrow it from the top downwards forming a double “rope”. The final part of the cycle is carried out with open film. The narrowing movements of the film band can be independent or synchronised with each other.

ATTENTION: this operation involves the “cord” being placed on the product. If the product or its packaging is delicate they could be damaged.

Device to lift up the pallet in order to allow the wrapping of the wooden pallet.

It is normally used in combination with roping device to guarantee the maximum stability of the load

Available with pneumatic or hydraulic drive.

It is located under the central machine conveyor.

Device for controlling, collecting, processing and filing large amounts of data from installed machines. Through a dedicated access-controlled portal, accessible from PCs or any portable device, you can connect to all machines equipped with the Rconnect system and monitor their performance 24/7.

– Monitor your performance
– Improve your efficiency
– Detect and inspect your line failures
– Remote assistance in private connection without need of company LAN

Motorized unit to carry out, automatically and without any intervention of the operator, the ejection of the empty cardboard reel core and position the new reel of film for wrapping.

Available in the single ARC/1 with one spare reel and the ARC/2 version with two reels; compatible also with Top Inside.

The reel change units are positioned inside the perimeter protections, but outside the clearance of the ring and, therefore, it is possible to position the new reels in conditions of total safety without stopping the operation of the wrapping machine.

Automatic corner applicator device for the protection of the pallet corners.

It consists of vertical storages combined with vaccum grippers and moving hands.

Thanks to a special control system (ROBOPAC patent) the vacuum grippers are able to “locate” in a fully automatic way the corners of the pallet, without any manual setting or adjustment.

LESS IS MORE

TPM kit means lower and preventive maintenance and higher productivity.

– Avoid production lines downtime

– Visual control of the machine status

– Faster troubleshooting (optional add-on that helps operators to solve eventual problems)

Easy lubrication operations, red/green colored rings manometers and maintenance schedule directly on HMI with indicators and warnings.

Device to allow the wrapping of lower flaps on slip-sheets with or without wooden pallet.

Ring lifting motor in ergonomic position, no more needs of maintenance platforms

Kit to allow top film positioning also on low pallets.

Installation Available

Note: Finance is for machine and equipment not packaging and materials.

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